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I-580 Freeway Construction

www.freewayextension.com

Last Saturday my wife and I had the opportunity to take part in a tour of the new freeway construction that is underway to extend the freeway from Reno to the 4-lane in Washoe Valley.

Our area, Washoe Valley and the close environs has a tradition of large and audacious construction projects dating back to the times of the Comstock in the 1860’s. Over the hill in Virginia City new mining techniques were invented for the unique conditions that allowed huge underground operations. Adolf Sutro, against all advice against such a feat, built a horizontal tunnel from near Dayton through the mountain to connect with the vast underground workings. Another great feat was the construction of the inverted siphon water pipe that transported water under its own pressure from Marlette Lake to the parched Virginia across two mountain ranges and a valley. Even in Washoe valley, massive quartz processing mills were built in record time to separate silver ores and then torn down and moved just as rapidly as they became obsolete by the building of first the transcontinental railroad and then the Virginia and Truckee.

Looking up from the present Highway 395 while whizzing through Pleasant Valley one doesn’t really see too much going on up on the mountainside and it is difficult to judge the scale of the project unless one notices that a tiny speck of movement is in reality a huge earth moving machine with 8 foot tires.

This was our impression when we met Michelle Searle, Public Information Specialist with the project. We, and three other Washoe Valley residents climbed into Michelle’s Ford Expedition and headed out to the project. Taking the present highway to the south end of the project Michelle filled us in on the history of the project and its delays and snags.

The original contractor cited concerns about the safety of building such a bridge as the one over Galena Creek Canyon considering the very high winds that are known to blow through that slot. It was also known that the company was a victim of its own mistakes in bidding the project and of unforseen, uncooperative raw material prices. NDOT decided that rather than spend what could be years in court they would cut their losses and part ways with the company. In a record 9 months the remainder of the job was repackaged, bidded out and awarded to the current company, Fisher Industries. 

Fisher has decided on a plan it hopes will bring the job in within budget and before schedule by coming up with several new strategies. One is to process all aggregate materials on-site. Excavations of the roadbed will provide the raw materials separated into stone, gravel and sand to be used where needed for fill. A concrete plant has been built on site to use the gravel and sand to make the concrete necessary for the project. Later, still more of the material will be used to provide more fill and roadbed foundation.

Another new strategy will be to use the “falsework” method of bridge construction. In this technique the Galena Creek Canyon under the bridge will be filled in with fill and on top of that a form will be built upon which the bridge will be built. This way, none of the massive structure will be precariously suspended over the canyon at the mercy of the winds until “tied in”. When the bridge is complete, the fill will be removed and the canyon restored.

Upon arriving at the west end of Washoe City, we turned north on Parker Ranch road to inspect the construction completed to-date. It was explained that a frontage road was built to allow the residents of Saint James Village to make their way to the interchange at Bowers Mansion Road as there will be no other onramps from there to Mt. Rose Highway.

On this frontage road are examples of treatments that will be used to restore road cuts along the freeway. Upon our inspection the hillsides looked very natural. An 8-foot deer fence is being built along the entire length of the right-of-way to prevent wildlife from crossing the freeway. It is hoped that the seven bridges will give enough paths for wildlife to cross safely (I have heard that the Nevada Dept of Wildlife has determined that previous development has eliminated the traditional deer herd migration through this area anyway). We also saw one of several detention ponds that are being built to capture runoff from the new roadway that will allow solids and contaminants to “settle out” before the water continues on.

We continued winding our way up the construction roads, passing machinery, piles of materials and construction workers working on a Saturday. On the way, we enjoyed views of Washoe Valley and Pleasant Valley that we had never seen before and will be the enjoyment of future travelers. Presently, we began a very steep descent on an access road to the bottom of Galena Creek Canyon and crossed the creek under the path of the future bridge. Here we could see the concrete structure of the massive culvert being built. On our left and right stood the massive footings for the bridge. Continuing up the other side we passed by the concrete uprights that can be seen from the floor of Pleasant Valley. Up here they tower over us and the scale of this project begins to become apparent.

At the top of the next hill we turn around and retrace our steps to the north end of the project. We cross the overpass over Mt. Rose Highway and head into the hills surrounding the geothermal powerplants that occupy the area. Michelle noted that in this area ground temperatures can reach 185 degrees and special construction techniques have to be used to accommodate the unusual conditions. We could see the massive excavations being done to level the many hills in the path and make the roadbed relatively level. Up here, the terrain seems alot less steep than it does from down in the valley. I always wondered how the freeway was going to perch on the hillside but up here it seems almost reasonable.

We drove past two more bridges in various stages of construction and witnessed an example of falsework first hand. When we nearly reached the spot where we turned around on our previous trek we turned around again and drove past several huge “steam shovels” (what are they called now that they run on diesel?) working to move massive piles of rock. Turning right, we made our way around huge piles of sand and gravel to the concrete plant. Moving among these mountains of concrete ingredients we felt as ants present at the making of a cake.

We concluded the tour at the South Valleys Library where we began and were overwhelmed by the sights and the amount of information Michelle had communicated over the course of the tour. Fortunately, the Michelle and her boss, CH2MHill have provided an excellent website with tons of information on the project. Check out www.freewayextension.com for a description of the job, progress reports and even several cool webcams where you can track the progress on a daily basis.

Tours will be given free of charge as long as the weather holds and will begin again next spring. Call Michelle at 775-329-7300 ext 36934 for more information and to schedule a tour. This really is an historic undertaking for our area and something you don’t get to see firsthand every day.